Your Professional Conventional Vibration Sensors Supplier

Shenzhen Chengshengxing Technology Co., Ltd. is a technology-driven manufacturing enterprise specializing in the research, development, and production of micro-vibration sensors, directional sensors, tilt switches, vibration switches, ball switches, and other related products. Our offerings find extensive application in automotive electronics, intelligent digital devices, smart wearables, household appliances, industrial automation, and other fields that require precise detection of vibrations, tilts, angles, or directions.

Advanced Technology

By innovatively utilizing new materials and processes, our company has become the world's pioneer in applying hardware coating technology to the manufacturing of sensor switches.

Advanced Equipment

In response to the rapidly growing market demand, we have introduced and customized automation equipment across various production stages to enhance production management and quality control.

Brand Recognition

We have established ourselves as a preferred supplier of sensor switches for leading domestic brands such as Xiaomi and Midea. Moreover, we have successfully integrated into the supply chains of renowned international brands like Microsoft, Philips, and Bosch.

Independent Innovation

Through years of independent innovation and research and development, it has broken through the bottleneck of traditional technology.

 

 

 
  • Car Alarm Shock Sensor CSX-SEN-180A
    This series of vibration sensors is designed purely mechanically and does not require current consumption during operation. It detects changes in the environment through voltage changes output by...
    $ 0.24 read more
  • Vibration Transmitter Strike Detection CSX-SEN-300A
    This series of vibration sensors is designed purely mechanically and does not require current consumption during operation. It detects changes in the environment through voltage changes output by...
    $ 0.24 read more
  • Motion Displacement Detection CSX-SEN-S02
    This series of vibration switches is designed purely mechanically and does not require current consumption during operation. When the internal gold-plated rolling ball detects vibration or...
    $ 0.15 read more
  • Vibration Switch Industrial CSX-SEN-S06
    This series of vibration switches is designed purely mechanically and does not require current consumption during operation. When the internal gold-plated rolling ball detects vibration or...
    $ 0.16 read more
  • Shake Switch CSX-SEN-200A
    This series of vibration sensors is designed purely mechanically and does not require current consumption during operation. It detects changes in the environment through voltage changes output by...
    $ 0.24 read more
  • Smd Vibration Sensor CSX-SEN-S180
    This series of vibration sensors is designed purely mechanically and does not require current consumption during operation. It detects changes in the environment through voltage changes output by...
    $ 0.24 read more
 
Specification of Conventional Vibration Sensors

 

Acceleration

0~50g(peak to peak)

Velocity

0~200mm/s

Displacement quantity

0~8000um

Frequency response

4.5~1000HZ

Accuracy

≤土2%

Transverse sensitivity

≤2%

Output current

4~20mA

Material

304 Stainless Steel

Piezoelectric Material

PZT-5

Weight

235g

Maximum Tolerable lmpact

2000g

Overall Dimension

27*60 (unit: mm)

Connection Mode

Aviation Plug / lntegral Lead Wire

Installation Method

Thread or Magnetic Suction Seat

Supply voltage

12~30V/Dc

Current output

4-20mA

Insulation resistance

>100MΩ

Setup time

0. 2ms

Wiring method

Two-wire system

Protection grade

lP67

Explosion-proof grade

EX ia IIC T6Ga

Temperature drift

≤0.1%/℃

Ambient temperature

-40°~+85℃

Maximum transmission distance

300meters

 

Types of Conventional Vibration Sensors

 

The conventional vibration sensors produced by our company mainly include the following types:

 
01
 

Motion Displacement Detection CSX-SEN-S02

This series of vibration switches is designed purely mechanically and does not require current consumption during operation. When the internal gold-plated rolling ball detects vibration or displacement in the environment, the switch will output continuous high and low level changes, which can be adjusted for sensitivity through software settings.

 
02
 

Car Alarm Shock Sensor CSX-SEN-180A

This sensor adopts a double ball symmetrical design, and the inner holes of the two end covers are processed into a hemispherical shape by precision machine tools, which can ensure the rolling sensitivity and consistency of the internal balls in any state.

 
03
 

Vibration Transmitter Strike Detection CSX-SEN-300A

The body adopts explosion-proof metal tube coated with nano coating, which has high insulation, high temperature resistance, and corrosion resistance, ensuring its safe and reliable operation in various harsh environments.

productcate-500-500

 

Advantages Of Conventional Vibration Sensors
 

Improved safety

Preventing accidents caused by machinery failure.

Extended lifespan

Early detection avoids damage and prolongs equipment life.

Cost savings

Predictive maintenance reduces repair costs and downtime.

Increased efficiency

Refine the performance for peak productivity.

 

Applications of Conventional Vibration Sensors
 

Wastewater sump pump

Pumps are crucial for processing wastewater. Due to the distance of some facilities, they may be minimally attended. Cavitation is one of the many possible pump issues. Bursting vapor bubbles cause vibration and the higher pressure can damage impellers.

 

Boiler feedwater pump for a cooling tower fan

A boiler feedwater pump drives feedwater into a steam boiler. Problems, such as loose bolts, can be detected by installing sensors on the main pump. Screen and recognize problems of this type by monitoring vibration for changes in condition.

 

Cleanroom fan

Efficient and effective cleanroom design, construction, and operation are critical to meeting strict ISO cleanroom specifications. More than 30 different industries use cleanrooms, approximately 70% of which are used by semiconductor, pharmaceutical, and biotechnology businesses.

 

Mining plant conveyer

Remote and grueling mining environments often hosts expensive equipment that is highly susceptible to dust and dirt. Conveyors are one of the most critical assets used during excavation and can be located above or below ground.

 

Football stadium HVAC fan

Supplying ventilation in an enclosed football stadium requires a complex and elaborate system. Loss of HVAC fans during a football game in an enclosed stadium may send chills up a game attendees' spine. Operational failure is not an option, especially with 100,000 spectators.

 

Construction site dewatering pump

Clogging is the most common cause of dewatering pump failure. These pumps are used to remove groundwater during major construction projects, often in remote locations. Corrosion, lack of lubrication, or contamination are the main causes of pump failure or bearing wear.

 

productcate-500-500
 
 

Installation Process of Conventional Vibration Sensors

Selecting the right location: Sensors should be installed at critical points on the machine, where vibrations are most intense and directly reflect the condition of essential components.

 

Proper Fixing: It is crucial to ensure that the sensor is firmly attached to the surface, using appropriate brackets or adhesives to avoid unwanted movement that could compromise the accuracy of the readings.

 

Correct Sensor Orientation: The orientation of the sensor (vertical, horizontal or axial) must be compatible with the type of vibration you want to monitor, ensuring that the most relevant data is captured.

 

Protection against External Interference: Use shielding, insulation or filtering techniques to prevent the sensor from picking up external noise or vibrations from other nearby machines, guaranteeing the integrity of the data collected.

 

Validation Tests: After installation, carry out calibration and validation tests to ensure that the sensor is working correctly and capturing the data with the required precision.

 

Technology Used in Conventional Vibration Sensors

 

 

Two of the technologies that can be used in vibration sensors are MEMS and piezo. Pepperl+Fuchs’ vibration sensors are based on MEMS technology: a MEMS (Micro Electro Mechanical System) is placed on the board to measure the gravitational acceleration acting on the micromechanical element. The capacitance between the plates is monitored and then converted into an accurate result. There can be multiple axes, such as an x-axis and a y-axis, with a MEMS system for each axis orientation.

 

Piezo technology, on the other hand, measures the electrical potential created by applying force to metal plates with quartz crystals between them. Compared to the piezo element, the MEMS has the advantage of being smaller, less expensive and easier to place on the PCB. In addition, the MEMS typically has a frequency response of 1 Hz to 2 kHz. In contrast, the piezoelectric element has a higher frequency response (typically from 5 Hz to 10 kHz). Therefore, it is needed for high frequency measurements. Since many machines only have vibration frequencies between 1 Hz and 1000 Hz, MEMS technology is more common for these applications.

 

 

Ordering Process

 

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Packaging and Shipping

 

Packaging

Thickened carton with foam

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

Our Factory

 

In 2008, the company was established with a strong entry into the sensing switch industry. In the same year, it launched the first micro patch vibration sensing switch, breaking the industry monopoly in Europe, America, and Taiwan.

 

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FAQ

Q: How does the vibration sensor work?

A: Vibration sensors are devices that detect vibration, shock, and sound. They can be used in machinery to detect problems before they happen. Vibration sensors work by detecting the motion of a material or object by sensing its frequency. The faster the movement, the higher the frequency detected on a vibration sensor.

Q: How do I choose a vibration sensor?

A: You should always specify vibration sensors to measure the maximum vibration range of your specific application. In a standard application (50g range), the sensitivity of a typical vibration sensor is 100mV/g, while in low vibration applications (10g) the sensitivity is 500mV/G.

Q: Where should a vibration sensor be placed?

A: The sensor must be placed as near as possible to the bearing or the bushing. The reading point must be accessible at all times and easy to identify to guarantee repeatability. The reading point must have an adequate surface to place the sensor temporarily.

Q: How accurate are vibration sensors?

A: The sensitivity varies and can vary up to 5 to 10% both ways (plus and minus). This variation is also called the Accuracy of the Sensor. A more accurate sensor will have a lesser variation of say +/- 5%, whereas normally used vibration sensors will have a variation or Accuracy of +/- 10%.

Q: How do you calibrate a vibration sensor?

A: Reference sensitivity measurements. During the operation, we determine the sensitivity on the reference frequency (usually 160 or 200 Hz);
Frequency response measurements. During the operation, we determine the sensitivity on all the frequencies of the sensors frequency range.

Q: What is the lifespan of a vibration sensor?

A: While many sensors don't last quite that long, empirical data suggests an average life of approximately 15 to 20 years. If a sensor is continuously operated to the full limits of its environmental specifications, then its life span can be decreased.

We're professional conventional vibration sensors manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy bulk conventional vibration sensors in stock here from our factory. Contact us for quotation.

Shake Switch, Vibration Switch Industrial, Car Alarm Shock Sensor
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